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Saturday, January 24, 2015

DIY: Replacing battery on a 2007 Harley-Davidson Road Glide

I am replacing the battery on my 2007 Harley-Davidson Road Glide.  The battery is about 3~4 years old.  Motorcycle batteries usually do not last long.  The new battery I got is an after-market Big Crank battery.  It looks pretty decent based on the reviews I read on the forums.  Plus, it's about half of the price of what you said at the dealership.

Step 1: prepare tools and stuff.  what you need is: 40T, 10 mm socket, screw driver, 7/16 wrench, and torque wrench.  Jack is not required.  I just like to work on my bike when it's leveled.  


Step 2: remove luggage boxes.

To remove the battery, you need to remove the seat.  To remove seat, you need to remove the left-side luggage box.

Unscrew this little guy to release the strap over the seat.

Step 3: remove the seat.

Now you can see the battery.

Step 4: disconnect the terminal.  NOTE: always start from the negative to prevent short.  I normally wrap the terminal with some tapes, so it does not touch the battery by accident while you are working on it.

Step 5: disconnect the positive terminal.  This battery's voltage is 12-volt, so it will not shock you.  You don't feel a thing when you touch it with your bare hands.... unless you touch both terminals at the same time. XD

Step 6: remove the battery holder.

Step 7: after the better holder, pull out the battery and examine the battery box.  I have wrapped the positive connector as well.

Step 8: compare the new battery and the old one.  Just to double check that they have exact same specs before you put the new one in.

Step 9: Now insert the new battery into the box.  Note: Connect the positive first  and then negative.  Torque the bolts to 60~90 inch-pound.

Step 10: start up the bike to test.  If ok, turn off the bike.  

Step 11: spray some anti-corrosion on the terminals.  This will protect the terminals from being corroded by moisture.

Step 12: check the wiring and cables.  Make sure they are ok and don't get into the seat's way.
 

Step 13: install the battery holder.  Torque to 180~240 inch-pound.

Step 14: install seat, luggage boxes back.  And you are done.  Time for a beer!!


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